Carbures counts with modern and excellent facilities for reaching the complete development of the value chain in manufacturing structures, as well as counting with an own R+D+I center adding knowledge and high technological level.
Carbures has the following facilities:
- R+D+I CENTER
The R+D+I center has all the equipment necessary for the development of composites investigation projects, apart from its manufacturing center, counting with high qualified human team, engineers and technicians.
This center features the experience, due to its scale and complete structure of teams and facilities, for developing RTM, VARTM and HLU processes.
- 500 SM OF WORK AREA
- 150 SM OF CLEAN ROOM
- 62.5 SM OF COLD STORING
- 1,4 M DIAMETER AND 1,6 M LENGHT (200º C y 10 BAR) AUTOCLAVE
- RTM/VARTM area
- MANUFACTURING CENTER
Our manufacturing center is equipped with staff and facilities that faces Project from worldwide clients.
The human team is formed by CFRP qualified operators, engineers in Development Engineer area, quality and manufacture, all revised by the Operation and Process Direction
It has the perfect design for manufacturing large wings sheathing, panels, entering edges, fuselage hulls, beams and structural parts for civil construction, hulls and large pieces for vehicles, even for the naval industry.
All teams and equipments are located following the Lean Manufacturing Method, considered a national and international center of excellency in application of manufacturing development.
- 800 SM OF WORK AREA
- 150 SM OF CLEAN ROOM
- AUTOMATIC CUTTING MACHINE FOR PREPREGS.
- 120 CM OF COLD STORING (-25ºC)
- 50 SM OF WAREHOUSE
- 3 M DIAMETER AND 7 M LENGHT AUTOCLAVE
- SUPPORT CENTER
This center stores all the tooling material necessary for manufacturing, final processes and quality testing.
It is conformed for gathering all final operations of the composites parts, with which we improve the Lead Times between operations and we reduce the movement between buildings.
- 1200 SM OF WORK AREA
- TOOLING STORE AREA
- AREA DE MECANIZADO DE PIEZAS
- REPAIRING AREA
- MATERIAL SEGREGATION AREA (ASM)
- QUALITY AND VERIFICATION AREA
- FINAL ASSEMBLY AREA
- WATERTIGHTNESS TESTING AREA
- ATL MANUFACTURING CENTER
ATL MANUFACTURING CENTER
Currently in construction and expected to be finished by beginning of 2012. This facilities, located nearby the Jerez airport, will handle large composite structures by using automatic manufacturing methods . This center will use high-technology manufacturing equipment and it will cover all processes offering our clients a full management in every programme hired.
TOTAL: 4444 M²
- FIRST FLOOR: 3902 M²
OFFICES: 532 M²
- PRODUCTION AREA
PRODUCTION AREA: 2798 M²
- FINISHED PARTS (SALES): 132 M²
- REPAIRS: 87 M²
- SANDING: 93 M²
- ASSEMBLY: 63 M²
- MODULE CLEANNING: 251 M²
- COOLER: 50 M²
- CUTTING ROOM: 77 M²
- CLEAN ROOM: 504 M²
- AUTOCLAVE ZONE: 1110 M² (19 feet and 8 inch)
STORAGE: 571 M²
- SECOND FLOOR
SECOND FLOOR 541 M²
OFFICES: 541 M²
- Hours available for design and calculation in compositestructures. Catia and FiberSIM.
- Lean manufacturing facility
- Research and development lab.
- Inspection capabilites.
- Tooling design and fabrication